Caterpillar UNDERGROUND MINING LOADERS R1600H - catalog of spare parts
Underground loader R1600H is designed to solve the most complex problems of underground mining. The compact design with fast performance, robust design and simplified maintenance provides excellent performance, long service life and low operating costs. Designed for performance, designed for comfort, built to last.
The Cat C11 engine is equipped with an optional ventilation reduction kit (VR). The VR pack contains particles in the engine exhaust. Supported by the VR package. The availability of a VR package depends on regional regulatory requirements. Engines that emit the equivalent of US EPA Tier 3 and EU Stage IIIA are also available.
Choose UNDERGROUND MINING LOADERS R1600H section:
ELECTRICAL TRANSMISSION - ENGINE - CAT C11 ENGINE - INNOVATIVE TECHNOLOGIES OPTIMIZE EFFICIENCY.
The Cat C11 engine provides unsurpassed traction when digging, moving, and steep grades. Transfer points for maximum efficiency and fast cycle. Mechanically Driven Electronic Injection (MEUI ™) Additional air-to-air cooling provides improved fuel economy and fuel consumption. Pistons in the oil coil increase heat transfer and prolong piston life. The crankshaft is forged and induction hardened to ensure durability.
With a VR diesel engine, you can use a Cat Diesel particulate filter. This filter corresponds to the VR engine. Ultra low sulfur diesel (15 ppm) and low CJ-4 engine oil are required.
ELECTRICAL TRANSMISSION
The C-4 cylinder is designed with a Cat C11 engine.
ROBAST DESIGN
Designed for harsh mining conditions for a long service life between overhauls.
MOMENT INSTRUMENT CONVERTER INSTRUMENTAL CONVERTER
Coupling included. Power trainer
ELECTRONIC AUTOMATIC TRANSMISSION
The operator of electronic transmission with automatic transmission optimizes and optimizes the performance of the machine. The operator can choose between manual or automatic switching modes.
TRANSMISSION NEUTRALIZER
Supports transmission, maintains speed for full hydraulic flow, improving transmission and load functions.
FINAL DRIVES
Maximum power to the ground. Created to withstand the forces of high torsional and shock loads.
Oscillating rear axle
Oscillating rear axle
BRAKES
Fully enclosed oil disc includes disc brakes. Independent hydraulically driven circuits provide increased performance and reliability.
ELECTRICAL TRANSMISSION
The Cat four-stage planetary power shift gearbox is equipped with a Cat C11 diesel engine to provide constant power over a wide range of operating speeds and classes.
ROBAST DESIGN
Designed for harsh underground mining, the proven planetary power shift transmission is designed for a long service life between major overhauls.
MOMENT INSTRUMENT CONVERTER INSTRUMENTAL CONVERTER
Combines maximum thrust in the drive of the torque converter with the efficiency and effectiveness of direct drive with the locking clutch engaged. A locking clutch provides greater power to the wheels for greater powertrain efficiency.
ELECTRONIC AUTOMATIC TRANSMISSION
The electronic automatic transmission increases operator efficiency and optimizes machine performance. The operator can choose between manual or automatic switching modes.
TRANSMISSION NEUTRALIZER
The operator can apply service brakes and neutralize the transmission, maintaining high engine speeds for full hydraulic flow, improving digging and loading functions.
FINAL DRIVES
Cat final drives work like a planetary gearbox with a shift under load to provide maximum power on the ground. Created to withstand the forces of high torsional and shock loads.
Oscillating rear axle
The oscillating rear axle provides four-wheel ground contact for maximum traction and stability at any time.
BRAKES
Fully enclosed oil disc brakes are equipped with independent service and parking brake pistons. Independent hydraulically driven circuits provide increased performance and reliability.
HYDRAULIC SYSTEM
Cat`s powerful hydraulic system delivers exceptional digging and lifting power to reduce cycle times. High hydraulic flow rates provide fast hydraulic cylinder response and powerful lifting forces. The large lift and tilt cylinder provides exceptional strength, performance and durability.
PILOT CONTROL
Low effort, pilot-controlled joystick control with simultaneous lift and tilt functions optimizes performance.
CAT HYDRAULIC HOSE
Cat proven high pressure XT hydraulic hoses are extremely durable and flexible, ensuring maximum system reliability and long service life under the most demanding conditions. Reusable, ring-sealed couplings for superior performance without leakage.
OPTIONAL FOOD CONTROL
The optional ride control system uses a nitrogen-filled oil accumulator in the hydraulic lift circuit that serves as a shock absorber for the bucket and lifting arms. The reaction of the lifting lever and bucket to the movement is damped over an uneven surface, reducing the step forward and backward, improving the cycle time and holding the load. A smoother, more comfortable ride gives operators confidence when driving at a speed of more than 5 km / h (3 miles per hour) during loading and unloading.
HYDRAULIC SYSTEM
Cat`s powerful hydraulic system delivers exceptional digging and lifting power to reduce cycle times. High hydraulic flow rates provide fast hydraulic cylinder response and powerful lifting forces. The large lift and tilt cylinder provides exceptional strength, performance and durability.
PILOT CONTROL
Low effort, pilot-controlled joystick control with simultaneous lift and tilt functions optimizes performance.
CAT HYDRAULIC HOSE
Cat proven high pressure XT hydraulic hoses are extremely durable and flexible, ensuring maximum system reliability and long service life under the most demanding conditions. Reusable, ring-sealed couplings for superior performance without leakage.
OPTIONAL FOOD CONTROL
The optional ride control system uses a nitrogen-filled oil accumulator in the hydraulic lift circuit that serves as a shock absorber for the bucket and lifting arms. The reaction of the lifting lever and bucket to the movement is damped over an uneven surface, reducing the step forward and backward, improving the cycle time and holding the load. A smoother, more comfortable ride gives operators confidence when driving at a speed of more than 5 km / h (3 miles per hour) during loading and unloading.
FRAME DESIGN
The frame is designed to withstand the extreme loads that occur during loading and moving cycles. An accurate manufacturing process ensures that all designs are consistently constructed with high quality. Deep penetration and permanent welds throughout the frame provide a reliable connection between the structures, which provides a reliable platform for the hinge and axles. The design and manufacturing quality of the LHD Cat frames is confirmed by our customers, many of whom reuse the frames during the conversion of the machine to get the 2nd and 3rd life from their LHD.
HITCH
The design of the sliding hitch increases the distance between the upper and lower hitch plates to distribute the forces and increase the service life of the bearings. Thicker coupling plates reduce deflection. Wide opening provides easy access for maintenance. Upper and lower hitch pins rotate on roller bearings to distribute horizontal and vertical loads over a larger surface area. Preload with adjustment adjustment reduces maintenance time. The side steering pin of the steering frame is set to prevent swivel during maintenance and repair.
SEALED PINS
Sealed collet pins are installed at all points of the bucket hinges and lifting lever to increase the life of the pin and bushing. This reduces maintenance costs and increases service intervals. Sealed joints retain lubrication and prevent contaminants from entering.
DOWNLOAD Z-BAR
The proven hinge geometry of the Z-shaped loader creates a powerful pullout force and an increased angle of inclination of the stand for better loading of the bucket and retention of material. Heavy-duty steel lifting arms with cast steel cross tube ensure effective dissipation of extreme loads during loading and haulage over a long service life.
FRAME DESIGN
The frame is designed to withstand the extreme loads that occur during loading and moving cycles. An accurate manufacturing process ensures that all designs are consistently constructed with high quality. Deep penetration and permanent welds throughout the frame provide a reliable connection between the structures, which provides a reliable platform for the hinge and axles. The design and manufacturing quality of the LHD Cat frames is confirmed by our customers, many of whom reuse the frames when re-equipping the machine to get the 2nd and 3rd life from their LHD.
HITCH
The design of the sliding hitch increases the distance between the upper and lower hitch plates to distribute the forces and increase the service life of the bearings. Thicker coupling plates reduce deflection. Wide opening provides easy access for maintenance. Upper and lower hitch pins rotate on roller bearings to distribute horizontal and vertical loads over a larger surface area. Preload with adjustment adjustment reduces maintenance time. The side steering pin of the steering frame is set to prevent swivel during maintenance and repair.
SEALED PINS
Sealed collet pins are installed at all points of the bucket hinges and lifting lever to increase the life of the pin and bushing. This reduces maintenance costs and increases service intervals. Sealed joints retain lubrication and prevent contaminants from entering.
DOWNLOAD Z-BAR
The proven hinge geometry of the Z-shaped loader creates a powerful pullout force and an increased angle of inclination of the stand for better loading of the bucket and retention of material. Heavy-duty steel lifting arms with cast steel cross tube ensure effective dissipation of extreme loads during loading and haulage over a long service life.
PROTECTIVE STRUCTURE
A built-in cab and frame, a resiliently mounted anti-tipping protective structure (ROPS) and a protective structure against falling objects (FOPS) isolate the operator from vibration for a more comfortable ride.
OPTIONAL CLOSED
The optional ROPS cab with low sound provides a quiet and safe working environment. Large window openings provide excellent visibility in all directions. Air conditioning provides filtered, temperature-controlled compressed air for a more comfortable working environment.
STIC ™ Integrated Steering and Transmission Control
STIC provides easy control of the machine by one controller. A simple side-to-side motion articulates the car. Switching direction (forward / neutral / reverse) is controlled using a three-position toggle switch. The thumb buttons control gear selection.
COLOR MULTI-FUNCTION DISPLAY (CMPD)
Multi-screen display showing various levels of state of the machine system, pressure and temperature. Warning information is displayed, informing the operator of the problem and the required response. The operator or technician can view the information in real time without using tools for maintenance. Multilingual options are available to read data in different languages.
PILOT CONTROL
Easy joystick control controls steering, transmission, and attachments for smoother, faster cycles with less operator fatigue.
OPERATOR COMFORT - ERGONOMICALLY DEVELOPED FOR ALL COMFORT, MANAGEMENT AND PERFORMANCE DAYS.
The operator’s workplace is ergonomically designed for full machine control in a comfortable, productive and safe environment. All controls, levers, switches and sensors are positioned to maximize productivity and minimize operator fatigue.
PROTECTIVE STRUCTURE
A built-in cab and frame, a resiliently mounted anti-tipping protective structure (ROPS) and a protective structure against falling objects (FOPS) isolate the operator from vibration for a more comfortable ride.
OPTIONAL CLOSED
The optional ROPS cab with low sound provides a quiet and safe working environment. Large window openings provide excellent visibility in all directions. Air conditioning provides filtered, temperature-controlled compressed air for a more comfortable working environment.
STIC ™ Integrated Steering and Transmission Control
STIC provides easy control of the machine by one controller. A simple side-to-side motion articulates the car. Switching direction (forward / neutral / reverse) is controlled using a three-position toggle switch. The thumb buttons control gear selection.
COLOR MULTI-FUNCTION DISPLAY (CMPD)
Multi-screen display showing various levels of state of the machine system, pressure and temperature. Warning information is displayed, informing the operator of the problem and the required response. The operator or technician can view the information in real time without using tools for maintenance. Multilingual options are available to read data in different languages.
PILOT CONTROL
Easy joystick control controls steering, transmission, and attachments for smoother, faster cycles with less operator fatigue.
BILLET TRUCK SYSTEMS
Cat LHD buckets provide unrivaled performance and structural reliability, which reduces costs per ton. Buckets are available in various sizes to suit most types of materials and densities.
ADDITIONAL WEAR PACKAGES
Welded wear plates in high wear areas are standard. Extra wear packages, including sacrificial wear pads and Cat heel protectors, protect edges from damage and reduce the need for costly rebuild buckets.
CHOOSING A BUCKET
Cat underground loader buckets are available in two styles to meet different loading, transport and unload conditions.
Dump buckets
Ejector buckets
ADDITIONAL CUTTING
Cat cutting edges half boom and half cast boom prolong the bucket`s service life under high loads. An additional GET parameter is the welded GET Cat. Available Weld GET offers more wear material for maximum system life and bucket protection. The idle time is also reduced due to uniform wear between the corners and edge segments, which allows both elements to be replaced at the same time.
ADDITIONAL CUTTING
Cat cutting edges half boom and half cast boom prolong the bucket`s service life under high loads. One of the additional GET options is the welded GET Cat. Available Weld GET offers more wear material for maximum system life and bucket protection. The idle time is also reduced due to uniform wear between the corners and edge segments, which allows both elements to be replaced at the same time.
Another GET option is GET on bolts with semicircular arrows (BOHA), which provides the longest service life and the shortest replacement time. Cat BOHA GET is the best solution for most applications.
PERFORMANCE
Access to the service
Easy access to daily service points simplifies maintenance and reduces time spent on regular maintenance procedures.
ACCESS TO EARTH LEVEL
Allows you to conveniently maintain all tanks, filters, lubrication points and compartment drains. Electric fuel fill. Engine oil and fuel filters are installed on the cold side of the engine.
AIR FILTERS
Radial seal air filters are easy to replace, reducing the time required to maintain the air filter.
Sights
Checking the fluid level is facilitated by means of sight gauges.
DIAGNOSTICS
The CMPD multi-screen display along with the Caterpillar Electronic Technician service tool (Cat ET) provides fast electronic machine performance diagnostics and key diagnostic data for efficient maintenance and repair.
Sealed electrical connectors
Electrical connectors are sealed to protect against dust and moisture. The harnesses are covered for protection. Wires are color-coded and digitally labeled to facilitate diagnostics and repair.
OIL SELECTION SCHEDULE
S · O · SSM helps to avoid minor repairs, becoming large. Sampling point adapters are standard on the machine.
SERVICE - MORE TIME FOR PRODUCTION.
Access to the service
Easy access to daily service points simplifies maintenance and reduces time spent on regular maintenance procedures.
ACCESS TO EARTH LEVEL
Allows you to conveniently maintain all tanks, filters, lubrication points and compartment drains.
Electric fuel fill. Engine oil and fuel filters are installed on the cold side of the engine.
AIR FILTERS
Radial seal air filters are easy to replace, reducing the time required to maintain the air filter.
Sights
Checking the fluid level is facilitated by means of sight gauges.
DIAGNOSTICS
The CMPD multi-screen display along with the Caterpillar Electronic Technician service tool (Cat ET) provides fast electronic machine performance diagnostics and key diagnostic data for efficient maintenance and repair.
Sealed electrical connectors
Electrical connectors are sealed to protect against dust and moisture. The harnesses are covered for protection. Wires are color-coded and digitally labeled to facilitate diagnostics and repair.
OIL SELECTION SCHEDULE
S · O · SSM helps to avoid minor repairs, becoming large. Sampling point adapters are standard on the machine.
DEALERSHIP OPPORTUNITIES
Cat dealers provide you with the level of support you need globally. Specialist dealers have the knowledge, experience, training and tools to service your repair and maintenance needs, when and where you need them.
PRODUCT SUPPORT
When Cat products enter the field, they are supported around the clock, seven days a week, thanks to a worldwide network of reliable and fast parts distribution centers, dealer service centers, and technical schools to keep your equipment running.
SUPPORT
Cat equipment is designed and manufactured to provide maximum performance and economy over its entire life cycle. Cat dealers will be with you every step of the way thanks to unparalleled parts support worldwide, trained specialists and customer support agreements.
TECHNOLOGICAL PRODUCTS
Cat dealers offer a range of advanced technology products designed to increase efficiency, increase productivity and reduce costs. VIMS ™ Gen 3 and Command for Underground are available from the factory.
REPLACEMENT
Repair or rebuild? Your Cat dealer can help you evaluate costs so you can make the right choice.
DEALERSHIP OPPORTUNITIES
Cat dealers provide you with the level of support you need globally. Specialist dealers have the knowledge, experience, training and tools to service your repair and maintenance needs, when and where you need them.
PRODUCT SUPPORT
When Cat products enter the field, they are supported around the clock, seven days a week, thanks to a worldwide network of reliable and fast parts distribution centers, dealer service centers, and technical schools to keep your equipment running.
SUPPORT
Cat equipment is designed and manufactured to provide maximum performance and economy over its entire life cycle. Cat dealers will be with you every step of the way thanks to unparalleled parts support worldwide, trained specialists and customer support agreements.
TECHNOLOGICAL PRODUCTS
Cat dealers offer a range of advanced technology products designed to increase efficiency, increase productivity and reduce costs. VIMS ™ Gen 3 and Command for Underground are available from the factory.
REPLACEMENT
Repair or rebuild? Your Cat dealer can help you evaluate costs so you can make the right choice.
PRODUCT SAFETY
Caterpillar has been and continues to actively develop mining machines that meet or exceed safety standards. Safety is an integral part of all machine and system designs.
ENGINE SWITCH
3 engine switches located at ground level
Rear left side
Rear right side
Under the operator`s seat
INTEGRAL ROPS CAB
Integrated into the cab and frame, the ROPS is elastic attached to the frame to isolate the operator from vibration for a more comfortable ride.
BRAKE SYSTEMS
Four-sided brake system with oil cooling provides excellent control. The service brake system is driven by modulated hydraulic pressure, while the parking brake function is driven by a spring and hydraulic release. This system provides braking in the event of a hydraulic failure.
STANDARD SAFETY FUNCTIONS
Anti-skid surfaces of the upper deck, lower cabin lights, ground level viewing glasses, increased visibility, 3-point access to the cab and car, retractable safety glass, suspension seat, retractable seat belt with inertia reel, bucket control pins, hot and cold side of the engine, articulated lock, mounted protective covers.
OPERATOR OF THE PRESENT SYSTEM
This standard system protects the machine and operator from uncontrolled movements of the machine.
BRAKE SYSTEMS
Four-sided brake system with oil cooling provides excellent control. The service brake system is driven by modulated hydraulic pressure, while the parking brake function is driven by a spring and hydraulic release. This system provides braking in the event of a hydraulic failure.
STANDARD SAFETY FUNCTIONS
Anti-skid surfaces of the upper deck, lower cabin lights, ground level viewing glasses, increased visibility, 3-point access to the cab and car, retractable safety glass, suspension seat, retractable seat belt with inertia reel, bucket control pins, hot and cold side of the engine, articulated lock, mounted protective covers.
OPERATOR OF THE PRESENT SYSTEM
This standard system protects the machine and operator from uncontrolled movements of the machine.
ENGINE
|
Engine Model |
Cat® C11 |
|
Gross Power - SAE J1995 |
279.0 HP |
|
Bore |
5.1 in |
|
Stroke |
5.5 in |
|
Displacement |
680.4 in³ |
|
Gross Power - VR Engine - SAE J1995 |
279.0 HP |
|
Note (2) |
Ratings based on SAE J1995 standard air conditions of 25° C (77° F) and 100 kPa (29.61 Hg) barometer. Power based on fuel having API gravity of 35 at 16° C (60° F) and an LHV of 42 780 kJ/kg (18,390 BTU/lb) when engine used at 30° C (86° F). |
|
Note (3) |
No engine derating required up to 3048 m (10,000 ft) for Tier 3 Engine and 1828 m (6,000 ft) for VR Engine. |
|
Note (4) |
Optional Ventilation Reduction package available. |
|
Note (1) |
Power ratings apply at a rated speed of 1,800 rpm when tested under the reference conditions for the specified standard. |
|
Rated Power |
1800.0 r/min |
OPERATING SPECIFICATIONS
|
Nominal Payload Capacity |
22487.0 lb |
|
Static Tipping Load - Straight Ahead - Lift Arms Horizontal |
57110.0 lb |
|
Static Tipping Load - Full Turn - Lift Arms Horizontal |
46067.0 lb |
|
Gross Machine Mass |
97453.0 lb |
|
Breakout Force - Lift (ISO) |
42333.0 lb |
|
Breakout Force - Tilt (ISO) |
39524.0 lb |
WEIGHTS
|
Empty |
66469.0 lb |
|
Loaded |
88956.0 lb |
|
Empty - Front Axle |
28404.0 lb |
|
Empty - Rear Axle |
38065.0 lb |
|
Loaded - Rear Axle |
26944.0 lb |
|
Loaded - Front Axle |
62011.0 lb |
TRANSMISSION
|
Forward - 1 |
2.8 mile/h |
|
Forward - 2 |
5.6 mile/h |
|
Forward - 3 |
10.4 mile/h |
|
Forward - 4 |
17.1 mile/h |
|
Reverse - 1 |
3.1 mile/h |
|
Reverse - 2 |
6.8 mile/h |
|
Reverse - 3 |
11.8 mile/h |
|
Reverse - 4 |
18.2 mile/h |
HYDRAULIC CYCLE TIMES
|
Raise |
7.6 s |
|
Dump |
1.6 s |
|
Lower, Empty, Float Down |
2.0 s |
|
Total Cycle Time |
11.2 s |
BUCKET CAPACITIES
|
Bucket Capacities |
4.2-5.9 m³ (5.5-7.7 yd³) |
|
Dump Bucket - 4 |
7.7 yd³ |
|
Dump Bucket - 2 - Standard Bucket |
6.3 yd³ |
|
Ejector Bucket |
6.3 yd³ |
|
Dump Bucket - 1 |
5.5 yd³ |
|
Dump Bucket - 3 |
7.3 yd³ |
TURNING DIMENSIONS
|
Outside Clearance Radius* |
261.3 in |
|
Note |
*Clearance dimensions are for reference only. |
|
Axle Oscillation |
10° |
|
Inner Clearance Radius* |
129.6 in |
|
Articulation Angle |
42.5° |
TIRES
|
Tire Size |
18.00 × 25 |
SERVICE REFILL CAPACITIES
|
Front Differential and Final Drives |
21.1 gal (US) |
|
Hydraulic Tank |
33.0 gal (US) |
|
Fuel Tank |
105.7 gal (US) |
|
Rear Differential and Final Drives |
21.1 gal (US) |
|
Cooling System |
16.1 gal (US) |
|
Transmission |
12.4 gal (US) |
|
Secondary Fuel Tank - If Equipped |
87.2 gal (US) |
|
Engine Crankcase - With Filter |
8.98 gal (US) |
STANDARDS
|
Standards |
ROPS/FOPS Certified Cab |