Caterpillar UNDERGROUND ARTICULATED TRUCKS AD45B - catalog of spare parts

 ELECTRIC TRANSMISSION - ENGINE - CAT C18 ENGINE is designed for POWER, RELIABILITY, and EFFICIENCY.

The Cat C18 engine provides efficient fuel management for quick response, high performance and exceptional service life. Torque boost effectively corresponds to shift points for maximum efficiency and short cycle times. The high-pressure, mechanically-driven, high-pressure fuel injection system (MEUI ™), with direct fuel injection, electronically controls operator requests and sensor inputs to optimize engine performance. Additional air-to-air cooling provides improved fuel economy by packing the cooler and denser air into the cylinders for more complete combustion of the fuel and lower emissions. Turbo is cooled with water to improve performance and service life.

The Cat C18 engine is equipped with an optional ventilation reduction kit (VR). The VR package includes selective engine hardware and software to minimize diesel emissions in the engine exhaust. Engines equipped with a VR package have a significant reduction in ventilation speed, support fuel consumption and support or improve product performance. The availability of a VR package depends on regional regulatory requirements. An additional engine with emissions equivalent to US EPA Tier 3 and EU Stage IIIA is also available.

With a VR diesel engine, you can use a Cat Diesel particulate filter. This filter complements the VR engine, further reducing the amount of particulate matter in the exhaust. Ultra low sulfur diesel (15 ppm) and low CJ-4 engine oil are required.

MECHANICAL ELECTRICAL TRANSMISSION

Cat powertrain and power shift transmissions provide unparalleled performance and control on steep grades, poor conditions under your feet, as well as on roads and drives with high rolling resistance.

TRANSMISSION

The Cat seven-speed planetary power shift transmission is equipped with a C18 direct injection engine and ACERT technology to provide constant power over a wide range of operating speeds.

ROBAST DESIGN

Designed for harsh underground mining, the proven planetary power shift transmission is designed for a long service life between major overhauls.

CLOSE CONVERTER MOMENT

It combines maximum tractive effort and smooth switching of the drive of the torque converter with the efficiency and efficiency of the direct drive. When the lock is on, excellent power transmission efficiency is achieved by increasing the power at the wheels.

CLOSED COUPLING

Quickly release and re-enable to reduce power train torque for smoother shifting, long service life and a more comfortable ride.

SMOOTH OFFSET

Individual modulation of the clutch ensures smooth engagement of the clutch to optimize performance and extend the service life of the clutch.

FINAL DRIVES

Cat final drives work like a planetary gearbox with a shift under load to provide maximum power on the ground. Designed to withstand high torque and shock loads, final drives provide a high torque increase to further reduce the load on the transmission.

FULL SWIM AXES

Full floating axles relieve internal stresses and increase durability. Rolling splines also provide extended service life.

MECHANICAL ELECTRICAL TRANSMISSION

Cat powertrain and power shift transmissions provide unparalleled performance and control on steep grades, poor conditions under your feet, as well as on roads and drives with high rolling resistance.

TRANSMISSION

The Cat seven-speed planetary gearbox with direct shift and direct injection C18 engine provides consistent power over a wide range of operating speeds.

ROBAST DESIGN

Designed for harsh underground mining, the proven planetary power shift transmission is designed for a long service life between major overhauls.

CLOSE CONVERTER MOMENT

It combines maximum tractive effort and smooth switching of the drive of the torque converter with the efficiency and efficiency of the direct drive. When the lock is on, excellent power transmission efficiency is achieved by increasing the power at the wheels.

CLOSED COUPLING

Quickly release and re-enable to reduce power train torque for smoother shifting, long service life and a more comfortable ride.

SMOOTH OFFSET

Individual modulation of the clutch ensures smooth engagement of the clutch to optimize performance and extend the service life of the clutch.

FINAL DRIVES

Cat final drives work like a planetary gearbox with a shift under load to provide maximum power on the ground. Designed to withstand high torque and shock loads, final drives provide a high torque increase to further reduce the load on the transmission.

FULL SWIM AXES

Full floating axles relieve internal stresses and increase durability. Rolling splines also provide extended service life.

CAT DATA LINK

Electronically integrates computer-aided computer systems to optimize the overall performance of power transmission, improve the reliability and service life of components, and reduce operating costs.

Controlled throttle shifting — adjusts the engine speed, locks the torque converter, and engages the transmission clutch for smoother shifts and longer component life.

Economy Shift Mode - reduces fuel consumption, reduces noise and potentially increases engine life.

Directional Shift Control - adjusts engine speed to prevent damage caused by changes in direction at high speed.

Body-up Shift Inhibitor - Prevents gear shifts above programmed gears without fully lowering the body.

ELECTRONIC TECHNICIAN (CAT ET)

The Cat ET service tool provides service technicians with easy access to stored diagnostic data through Cat Data Link, which simplifies problem diagnosis and improves accessibility.

SPEED PROTECTION

An automatic deceleration system (ARC) protects the engine against speeding. ARC applies brakes if the following conditions simultaneously exist:

Unsafe engine speed reached.

The ARC switch is in the ON or OFF position.

The throttle is pressed by the operator.

If the gearbox is in top gear, the locking clutch is disengaged to protect the engine from over-speeding the engine.

CAT DATA LINK

Electronically integrates computer-aided computer systems to optimize the overall performance of power transmission, improve the reliability and service life of components, and reduce operating costs.

Controlled throttle shifting — adjusts the engine speed, locks the torque converter, and engages the transmission clutch for smoother shifts and longer component life.

Economy Shift Mode - reduces fuel consumption, reduces noise and potentially increases engine life.

Directional Shift Control - adjusts engine speed to prevent damage caused by changes in direction at high speed.

Body-up Shift Inhibitor - Prevents gear shifts above programmed gears without fully lowering the body.

ELECTRONIC TECHNICIAN (CAT ET)

The Cat ET service tool provides service technicians with easy access to stored diagnostic data through Cat Data Link, which simplifies problem diagnosis and improves accessibility.

SPEED PROTECTION

An automatic deceleration system (ARC) protects the engine against speeding. ARC applies brakes if the following conditions simultaneously exist:

Unsafe engine speed reached.

The ARC switch is in the ON or OFF position.

The throttle is pressed by the operator.

If the gearbox is in top gear, the locking clutch is disengaged to protect the engine from over-speeding the engine.

INTEGRATED BRAKE SYSTEM

The Cat oil-cooled brake system provides reliable performance and control in the most extreme conditions of underground mining. The integrated system combines service, secondary, parking brakes and braking functions in one reliable system for optimal braking performance.

OIL COOLED BY SEVERAL DISC BRAKES

Four-wheel multidisk service brakes with forced oil cooling are continuously cooled with water-oil heat exchangers to ensure smooth braking and deceleration. They are also completely closed to prevent pollution and reduce maintenance.

AUTOMATIC DELAY CONTROL (ARC)

Electronically controls the deceleration on a slope to maintain the optimum engine speed and oil cooling. Additional braking can be applied using a manual retarder or brake pedal. ARC also allows the operator to maintain the optimum engine speed to accelerate downhill and improve performance. ARC is automatically activated when the engine speed exceeds pre-set factory levels.

UPPER CONTROL

Automatic modulation of the brake provides smooth running and greater control, allowing the operator to focus on driving.

INTEGRATED BRAKE SYSTEM

The Cat oil-cooled brake system provides reliable performance and control in the most extreme conditions of underground mining. The integrated system combines service, secondary, parking brakes and braking functions in one reliable system for optimal braking performance.

OIL COOLED BY SEVERAL DISC BRAKES

Four-wheel multidisk service brakes with forced oil cooling are continuously cooled with water-oil heat exchangers to ensure smooth braking and deceleration. They are also completely closed to prevent pollution and reduce maintenance.

AUTOMATIC DELAY CONTROL (ARC)

Electronically controls the deceleration on a slope to maintain the optimum engine speed and oil cooling. Additional braking can be applied using a manual retarder or brake pedal. ARC also allows the operator to maintain the optimum engine speed to accelerate downhill and improve performance. ARC is automatically activated when the engine speed exceeds pre-set factory levels.

UPPER CONTROL

Automatic modulation of the brake provides smooth running and greater control, allowing the operator to focus on driving.

PROTECTIVE STRUCTURE

Integrated in the cab and frame, the rollover protective structure (ROPS) and the falling object protective structure (FOPS) are elastically mounted on the base unit to isolate the operator from vibration for a more comfortable ride.

OPTIONAL CLOSED

The optional noise-canceled ROPS cab provides a quiet, safe and comfortable working environment with conditioned air and circulation of fresh, compressed air at a controlled temperature.

SUSPENDED LOCATION

An ergonomic, fully adjustable suspension seat provides optimum operator comfort. Thick cushions reduce pressure on the lower back and hips. Wide retractable seat belts provide a secure and comfortable fit.

STEERING COLUMN

Comfortable wheel with tilted steering provides a comfortable driving position, reliable grip and greater control.

MONITORING SYSTEM

The Cat Electronic Monitoring System (Cat EMS) constantly provides important data about the machine in order to maintain the highest level of machine performance. Illuminated displays for easy viewing.

OPERATOR COMFORT - ERGONOMICALLY DEVELOPED FOR ALL COMFORT, MANAGEMENT AND PERFORMANCE DAYS.

The AD45B workstation is ergonomically designed for complete machine control in a comfortable, productive and safe environment. All controls, levers, switches and sensors are positioned to maximize productivity and minimize operator fatigue.

PROTECTIVE STRUCTURE

Integrated in the cab and frame, the rollover protective structure (ROPS) and the falling object protective structure (FOPS) are elastically mounted on the base unit to isolate the operator from vibration for a more comfortable ride.

OPTIONAL CLOSED

The optional noise-canceled ROPS cab provides a quiet, safe and comfortable working environment with conditioned air and circulation of fresh, compressed air at a controlled temperature.

SUSPENDED LOCATION

An ergonomic, fully adjustable suspension seat provides optimum operator comfort. Thick cushions reduce pressure on the lower back and hips. Wide retractable seat belts provide a secure and comfortable fit.

STEERING COLUMN

Comfortable wheel with tilted steering provides a comfortable driving position, reliable grip and greater control.

MONITORING SYSTEM

The Cat Electronic Monitoring System (Cat EMS) constantly provides important data about the machine in order to maintain the highest level of machine performance. Illuminated displays for easy viewing.

KUZOVSKAYA BOXES

Caterpillar offers two special body types for the most efficient transport solutions with the lowest cost per ton.

Body dump truck

Ejector body

Now the body of the ejector can be easily removed, and the dump truck installed for greater versatility of the machine.

SELECTION OF THE BODY

Choosing the right body depends on the material, the road and the conditions of the blade. The better the body is suitable for use, the higher the efficiency. Your Cat dealer can help you choose the right body system for your particular application.

BODY DESIGN

Cat bodies have optimum strength, lifting capacity and durability. Based on many years of experience in designing truck bodies, Cat Truck bodies are designed for a long service life and low cost per ton.

BODY / CHASSIS INTEGRATION

Cat Cat bodies are engineered and matched with an integrated chassis system for optimum structural reliability, durability and long service life.

QUICK TIME CYCLE

Single stage lift cylinders provide a fast discharge cycle time of 16 seconds for lifting and 21 seconds for lowering.

LOAD TRUCK MANAGEMENT SYSTEM (TPMS)

The additional TPMS system calculates the payload carried by the truck and determines the cycle time of the truck.

KUZOVSKAYA BOXES

Caterpillar offers two special body types for the most efficient transport solutions with the lowest cost per ton.

Body dump truck

Ejector body

Now the body of the ejector can be easily removed, and the dump truck installed for greater versatility of the machine.

SELECTION OF THE BODY

Choosing the right body depends on the material, the road and the conditions of the blade. The better the body is suitable for use, the higher the efficiency. Your Cat dealer can help you choose the right body system for your particular application.

BODY DESIGN

Cat bodies have optimum strength, lifting capacity and durability. Based on many years of experience in designing truck bodies, Cat Truck bodies are designed for a long service life and low cost per ton.

BODY / CHASSIS INTEGRATION

Cat Cat bodies are engineered and matched with an integrated chassis system for optimum structural reliability, durability and long service life.

QUICK TIME CYCLE

Single stage lift cylinders provide a fast discharge cycle time of 16 seconds for lifting and 21 seconds for lowering.

LOAD TRUCK MANAGEMENT SYSTEM (TPMS)

The additional TPMS system calculates the payload carried by the truck and determines the cycle time of the truck.

FRAME DESIGN

The frame uses a box-section design with rigid frame beams to withstand the twisting forces. Materials and welded joints are selected in such a way as to optimize the service life of the frame.

ARTICULATION / OSCILLATING COUPLING

This system provides steering and oscillation and allows the truck to maintain wheel contact with the ground on rough terrain.

SUSPENSION SYSTEM

Two independent suspension cylinders with variable rebound dissipate traction on the road for longer frame life and a comfortable ride.

FRAME DESIGN

The frame uses a box-section design with rigid frame beams to withstand the twisting forces. Materials and welded joints are selected in such a way as to optimize the service life of the frame.

ARTICULATION / OSCILLATING COUPLING

This system provides steering and oscillation and allows the truck to maintain wheel contact with the ground on rough terrain.

SUSPENSION SYSTEM

Two independent suspension cylinders with variable rebound dissipate traction on the road for longer frame life and a comfortable ride.

 

ACCESS TO THE SERVICE

Easy access to daily service points simplifies maintenance and reduces time spent on regular maintenance procedures.

ACCESS TO EARTH LEVEL

Allows you to conveniently maintain all tanks, filters, lubrication points and compartment drains. Electric fuel fill. Remote fuel filters for easy maintenance.

AIR FILTERS

Radial seal air filters are easy to replace, reducing the time required to maintain the air filter.

SIGHTS

Checking the fluid level is facilitated by means of sight gauges.

DIAGNOSTICS

The Cat Electronic Technician service tool (Cat ET) provides fast electronic machine diagnostics and key diagnostic data for efficient maintenance and repair.

SEALED ELECTRICAL CONNECTORS

Electrical connectors are sealed to protect against dust and moisture. The harnesses are covered for protection. Wires are color-coded and digitally labeled to facilitate diagnostics and repair.

OIL SELECTION SCHEDULE

S · O · SSM helps to avoid minor repairs, becoming large. Sampling point adapters are standard on the machine.

SERVICE - MORE TIME FOR PRODUCTION.

Access to the service

Easy access to daily service points simplifies maintenance and reduces time spent on regular maintenance procedures.

ACCESS TO EARTH LEVEL

Allows you to conveniently maintain all tanks, filters, lubrication points and compartment drains.

Electric fuel fill. Remote fuel filters for easy maintenance.

AIR FILTERS

Radial seal air filters are easy to replace, reducing the time required to maintain the air filter.

SIGHTS

Checking the fluid level is facilitated by means of sight gauges.

DIAGNOSTICS

The Cat Electronic Technician service tool (Cat ET) provides fast electronic machine diagnostics and key diagnostic data for efficient maintenance and repair.

SEALED ELECTRICAL CONNECTORS

Electrical connectors are sealed to protect against dust and moisture. The harnesses are covered for protection. Wires are color-coded and digitally labeled to facilitate diagnostics and repair.

OIL SELECTION SCHEDULE

S · O · SSM helps to avoid minor repairs, becoming large. Sampling point adapters are standard on the machine.

 

DEALERSHIP OPPORTUNITIES

Cat dealers provide you with the level of support you need globally. Specialist dealers have the knowledge, experience, training and tools to service your repair and maintenance needs, when and where you need them.

PRODUCT SUPPORT

When Cat products enter the field, they are supported around the clock, seven days a week, thanks to a worldwide network of reliable and fast parts distribution centers, dealer service centers, and technical schools to keep your equipment running.

SUPPORT

Cat equipment is designed and manufactured to provide maximum performance and economy over its entire life cycle. Cat dealers will be with you every step of the way thanks to unparalleled parts support worldwide, trained specialists and customer support agreements.

TECHNOLOGICAL PRODUCTS

Cat dealers offer a range of advanced technology products designed to increase efficiency, increase productivity and reduce costs. The VIMS ™ Gen 3 option is available from the factory.

REPLACEMENT

Repair or rebuild? Your Cat dealer can help you evaluate costs so you can make the right choice.

PRODUCT SAFETY

Caterpillar has been and continues to actively develop mining machines that meet or exceed safety standards. Safety is an integral part of all machine and system designs.

ENGINE SWITCH

The secondary engine switch is located at ground level.

INTEGRAL ROPS CAB

Integrated into the cab and frame, the ROPS is elastic attached to the frame to isolate the operator from vibration for a more comfortable ride.

BRAKE SYSTEMS

Four-sided brake system with oil cooling provides excellent control. The service brakes and deceleration system are driven by modulated hydraulic pressure, while the parking brake function is spring driven and released by hydraulics. This system provides braking in case of loss of hydraulic pressure.

OPERATOR OF THE PRESENT SYSTEM

Automatically turns on the parking brake, neutralizes the steering, attachments and gearbox, and also turns off the engine if the operator does not activate the parking brake before exiting the cab.

STANDARD SAFETY FUNCTIONS

Anti-slip surfaces of the upper deck, grab bars of the upper deck, three-point cab and access to the car, safety glass, excellent visibility, suspension seat, passenger / training seat, retractable straps with inertia reel, steering frame lock, rear window protection, body retention pins, automatic retarder control, protection against exhaust gases and standard fire protection, hydraulic hitch of the coupling device - protective tear protection sleeves are installed, holding the tailgate pins ( orpus ejector), an alternate exit through the windows, sight glasses ground level compartment, hot and cold side of the engine.

PRODUCT SAFETY

Caterpillar has been and continues to actively develop mining machines that meet or exceed safety standards. Safety is an integral part of all machine and system designs.

ENGINE SWITCH

The secondary engine switch is located at ground level.

INTEGRAL ROPS CAB

Integrated into the cab and frame, the ROPS is elastic attached to the frame to isolate the operator from vibration for a more comfortable ride.

BRAKE SYSTEMS

Four-sided brake system with oil cooling provides excellent control. The service brakes and deceleration system are driven by modulated hydraulic pressure, while the parking brake function is spring driven and released by hydraulics. This system provides braking in case of loss of hydraulic pressure.

OPERATOR OF THE PRESENT SYSTEM

Automatically turns on the parking brake, neutralizes the steering, attachments and gearbox, and also turns off the engine if the operator does not activate the parking brake before exiting the cab.

STANDARD SAFETY FUNCTIONS

Anti-slip surfaces of the upper deck, grab bars of the upper deck, three-point cab and access to the car, safety glass, excellent visibility, suspension seat, passenger / training seat, retractable straps with inertia reel, steering frame lock, rear window protection, body retention pins, automatic retarder control, protection against exhaust gases and standard fire protection, hydraulic hitch of the coupling device - protective tear protection sleeves are installed, holding the tailgate pins ( orpus ejector), an alternate exit through the windows, sight glasses ground level compartment, hot and cold side of the engine.

ENGINE

OPERATING SPECIFICATIONS

WEIGHTS

WEIGHT DISTRIBUTION

TRANSMISSION

FINAL DRIVES

BODY HOIST

BODY CAPACITIES

TURNING DIMENSIONS

SERVICE REFILL CAPACITIES

TIRES

STANDARDS