Caterpillar OEM SOLUTIONS 793F - catalog of spare parts

CAT® C175-16 ENGINE

The 793F is equipped with an air-cooled four-cylinder diesel engine followed by a Cat C175-16 turbocharged engine that has enhanced power management capabilities for maximum thrust performance in the most demanding mining jobs.

• The C175-16 is a 16-cylinder four-stroke design that uses long effective strokes for maximum efficiency.

• Meets the requirements of the US Environmental Protection Agency.

• Increasing the torque by 20% in the C175-16 provides unparalleled traction during acceleration on steep inclines and under difficult conditions under your feet. Torque boost effectively corresponds to shift points for maximum efficiency and short cycle times.

• High displacement, low RPM rating and conservative horse power mean more time on the road and less time in the store.

• The Cat Common Rail fuel system is an electronically controlled system that determines operating conditions and regulates fuel delivery for optimum fuel efficiency. This precise and flexible fuel system allows the engine to meet emission standards without sacrificing performance, reliability or durability.

• The flexible design of the MESABI radiator core provides ease of maintenance, as well as long service life and durability.

• You have two starter options: the standard air start system is serviced at ground level, and the electric start option allows you to completely remove the air system from the truck.

MECHANICAL ELECTRICAL TRANSMISSION

The 793F gives you the fastest truck in its class in its class. Cat mechanical powertrain and power shift transmission provide unrivaled performance and control on steep grades, under bad conditions, and on roads with high rolling resistance.

1 - TRANSMISSION WITH ELECTRONIC CONTROL OF CLUTCH PRESSURE

The Cat six-speed planetary gearbox with a C175-16 diesel engine with direct injection provides constant power over a wide range of operating speeds. The proven planetary power shift transmission has a robust design and is rated for a higher engine power C175-16. Special oil tank and circuit provide a colder and cleaner oil for maximum performance and longer component life. Electronic clutch pressure control (ECPC) provides maximum performance, smooth gear shifting, long clutch life and a more comfortable ride.

2 - TORQUE TRANSMITTER

It combines maximum thrust and smooth switching of the drive of the torque converter with the efficiency and efficiency of the direct drive. The locking torque converter operates at approximately 8 km / h (5 mph), providing more power to the wheels.

3 - FINAL DRIVES

Cat final drives work like a planetary gearbox with a shift under load to provide maximum power on the ground. Dual-gear final drives that withstand high torque and impact loads provide high torque gains to further reduce the load on the transmission.

EXTENDED LIFE WHEEL STATIONS

It is designed to extend the life of the shipment. Long-life wheel stations are made of larger, more durable components, including a wider wheel bearing,

ADDITIONAL DELAY

Percentage to Develop to Develop to Develop to Develop 25 To develop To develop Additional deceleration is achieved by adding an additional possibility of cooling the brakes. This option requires stations with extended life.

CAT DATA LINK

Reduces running costs.

DRIVED ENGINE MOTION

The driver does not need to control the engine rpm during the shift.

DIRECTED SHIFT MANAGEMENT

It adjusts the engine`s rotational speed during a direction change to prevent damage caused by high speed by changing direction.

BODY SHIFT INHIBITOR

Prevents gearbox shifting above programmed gear without fully lowering the body.

SPEED PROTECTION

Electronic gearbox control prevents overspeeding. If speeding occurs, the lockup clutch is disabled.

PROGRAMMABLE TRANSFER

Transmitter transmitter

SPEED INHIBITOR

Prevents engine speeding by keeping the engine in a lowered position to reduce speed.

FAST FUNCTION DOWN

Offset is not allowed until approximately 2.3 seconds after the shift occurs.

REVERSE SPEED INHIBITOR

The speed exceeds 5 km / h (3 miles per hour).

INTEGRATED BRAKE SYSTEM

Reliable performance and control in extreme road conditions are important to operator safety. This is provided by an oil cooled brake system Cat. Integrated systems combine service, auxiliary, parking brakes and braking functions for optimal braking performance, which does not burn when braking.

OIL COOLED BY SEVERAL DISC BRAKES

Cat four-wheel multidisk service brakes with forced oil cooling are continuously cooled with water-oil heat exchangers for exceptional braking performance without attenuation and deceleration.

BRAKE CONSTRUCTION

Cat oil cooled disc brakes are designed with large discs and plates for reliable performance without adjustment and performance. Brakes are fully enclosed and sealed to prevent contamination and reduce maintenance.

LONG LIFE

Oil film prevents direct contact between the discs. This design absorbs braking forces by shifting the oil molecules and removing heat to prolong the service life of the brake.

HAND BRAKE

A water-cooled, spring-loaded parking brake is applied to all four wheels, providing excellent parking capacity on all inclines up to 15 percent.

HYDRAULIC AUTOMATIC DELAY CONTROL (ARC)

The electronically controlled automatic retarder hydraulic control system controls the deceleration on a slope to maintain optimum engine speed and brake performance. ARC is now regulated on each gear.

CONSTRUCTION SECTION

Frame 793F has a box-section design that includes two forgings and 14 castings in high-voltage areas with deep penetrating and continuous welds to withstand torsional damage without adding additional weight.

Steel construction - Mild steel used in the frame provides flexibility, durability and resistance to shock loads even in cold climates and makes it easy to repair in field conditions.

Castings - Castings have large radii with internal stiffeners to dissipate stress in areas with high stress concentrations. Castings move welds in areas of lower stress to increase the service life of the frame.

INTEGRAL FOUR-ROSE CABLE

Elastic installation on the main frame to reduce vibration and noise, the built-in ROPS design is a continuation of the truck frame.

SUSPENSION SYSTEM

Designed to eliminate bumps on the road and loading, which extends the service life of the frame and provides a more comfortable ride.

Sturdy construction — Rugged cylinders use a large-diameter, low-pressure nitrogen / oil design for long life and minimal maintenance.

Front - front cylinders with pre-installed castor and bulge mounted on the frame and serve as steering stops for a small turning radius with excellent maneuverability and minimal maintenance costs.

Rear — Rear cylinders allow axle vibrations and absorb bending and torsional stresses caused by uneven and uneven roads, rather than transferring them to the main frame.

REAR SUSPENSION

The four-bar suspension directs the load for a more even distribution than the A-frame design, and provides a large footprint around the transmission.

STEERING SYSTEM

The hydraulic steering system is designed for exceptional smoothness and precise control. A separate chain prevents cross-contamination over a long service life.

KUZOVSKAYA BOXES

You have three body options with the 793F: X Body, MSD II (Mine Specific Design) and Body Gate without coal. These enclosures are specifically designed to work with the Cat frame for superior structural performance.

1 - X BODY

If you have a new mine or you are a contract miner, X Body is for you. It uses the Cat Mine design process to create a hull that is properly sized and configured to meet the specific requirements of harsh operating conditions. The X Body design offers more volume without losing weight.

2 - MSD II

MSD II housings are designed for installed mines and are customized to suit your specific mining tasks based on the estimated mine site. MSD II is the best lightweight case ever made for mining applications and has excellent payload characteristics.

3 - COAL BODY

The coal body of Gateless is intended for special transportations of coal. It can be loaded to achieve a target payload over the entire coal density range. The hull is designed and built using the MSD II body concept, providing excellent durability and reliability.

VIMS ™ 3G MONITORING SYSTEM

The third generation VIMS monitoring system provides you with critical real-time health and payload data to keep your 793F productive at the highest level of production. VIMS data can be used to reduce operating costs by increasing the efficiency of routine maintenance programs, increasing machine availability and improving the efficiency of routine maintenance programs. Sensors on the entire machine allow VIMS to quickly exchange information and track it from all systems. Users can view up to 10 different machine parameters at the same time. Service technicians can quickly download data by connecting directly to the system or through their own web address, and create reports in the office, store or taxi.

PRODUCTION AND LOADING MANAGEMENT

Information is available to monitor and improve the efficiency of the truck / loading tool, increase vehicle fleet performance and help extend the service life of truck frames, tires, rims and powertrain components while reducing operating and maintenance costs.

EXTERNAL DOWNLOAD INDICATORS

Exterior lights signal to loader operators when to stop loading for optimal load without overload. Additional payload displays are available with a digital digital monitor.

MANAGEMENT OF ROAD ANALYSIS

An optional system monitors the condition of your road on the road, measuring frame racks, incline and pitch to improve cycle time, frame life, tire life and fuel efficiency.

VIMSPC

A software reporting program that allows your service personnel to download a complete record of machine status and performance data. Health and payload reports can be generated to more efficiently manage the machine, which reduces downtime and reduces operating costs.

DISPLAY COUNCIL

The Advisor display provides real-time display of machine performance, as well as basic travel, maintenance and diagnostic data. The display can display various machine parameters, including coolant temperature, oil pressure, current gear selection, current payload, and more.

VIMS SUPERVISOR

Additional software allows mine personnel to easily manage and interpret VIMS data for optimal fleet management and performance.

OPERATOR ENVIRONMENT

Now you have the choice to choose a cabin with the features you want. There are three options based on popular arrangements. Available offers include a standard cabin, a deluxe cabin or a deluxe cabin for cold weather.

ERGONOMIC PLAN

To minimize operator fatigue and maximize productivity, all new F-Series operator stations are ergonomically designed to fully control the machine in a comfortable, productive and safe environment. Controls, levers, switches and sensors are located for ease of use.

ZOOM VIEW

Designed to provide excellent all-round visibility and clear lines of sight on the road, the large field of view provides exceptional visibility, allowing the operator to confidently maneuver for high performance. Air cleaners were moved to the front of the truck, which allowed the operator to improve visibility.

COMMITMENT MAKES DIFFERENCE

Cat dealers offer a wide range of solutions, services, and products to help you reduce costs, increase productivity, and manage your work more efficiently. From the moment you choose Cat equipment to the day you sell or sell it, the support you get from your Cat dealer is important.

DEALERSHIP OPPORTUNITIES

Cat dealers provide the necessary level of support globally. Specialist dealers have the knowledge, experience, training and tools needed to meet your repair and maintenance needs, when and where you need them.

PRODUCT SUPPORT

When Cat products enter the field, they are supported by a worldwide network of parts distribution centers, dealer service centers and technical training centers to keep your equipment in working condition. Cat customers rely on prompt and reliable parts delivery through our global dealer network, ready to meet your needs 24/7.

SUPPORT

Each piece of Cat equipment is designed and manufactured to maximize productivity and economy over its entire life cycle. Cat dealers offer a wide range of service plans that will increase uptime and pay off your investment, including:

• Prevention Service Programs

• Diagnostic programs such as routine oil sampling and technical analysis

• Rebuild and restore option

• Customer Support Agreements

JOB

Your Cat dealer can organize training programs to help the operator increase productivity, reduce downtime, reduce operating costs, and increase safety.

FEATURE OF APPLICATION

Operating and maintenance costs are influenced by many factors related to the use and specifics of the object, such as: material density, loading position, payload, inclines, speeds, road design and maintenance. Your Cat dealer can give you an idea of ​​the impact of application characteristics and operating methods on maintenance and operating costs.

Ease of maintenance

Simple access to daily service points simplifies maintenance and reduces the time spent on regular maintenance procedures. Increased serviceability and long service intervals are designed to increase machine availability and productivity.

ACCESS FRAMEWORK

Gives you easy access to major components for easy maintenance and removal.

ACCESS TO EARTH LEVEL

Grouped ground level points provide convenient maintenance for tanks, filters, drains, batteries, AutoLube systems, pressure taps, screens, fluid level sensors, and engine stops. Ground VIMS data port makes it easier to download information.

AUTOLUBE

An automatic lubrication system reduces maintenance time by automatically lubricating the necessary components on a regular basis.

OIL SELECTION SCHEDULE

S · O · SSM sampling valves sampling speed and reliability of analysis.

PRESSURE TEST POINTS

Disconnect valves are conveniently located throughout the hydraulic system for easy crimping.

Sealed electrical connectors

Electrical connectors are sealed to protect against dust and moisture. The harnesses are braided for protection. The wires are color-coded to facilitate diagnostics and repair.

PRODUCT SAFETY

Caterpillar cares about your safety and is actively involved in the development of mining machines that meet or exceed safety standards. Safety is an integral part of all machine and system designs.

CAT DETECTION SYSTEM

It is always important to know what is around your 793F. Cat Detect is factory installed as standard equipment on the 793F Mining Trucks. The complete cat detection system RADAR AND CAMERA provides an audible and visual indication of detected objects. This system uses a combination of near- and mid-range radars that surround the car, as well as cameras on each side, to allow the operator to confirm the detected object. Cameras complement radar warnings and are selected using the touch menu via an intuitive interface.

INTEGRAL ROPS CAB

Elastic installation on the main frame to reduce vibration and noise, the built-in ROPS design is a continuation of the truck frame and exceeds SAE requirements.

 

ACCESS / EGRESS

Improvements for access and exit at the machine level include a standard ladder with a diagonal of 600 mm (24 inches) through the front of the machine. Improvements for ground level access include an additional, accessible staircase.

BRAKE SYSTEMS

The quadrilateral oil brake system provides excellent control in slippery conditions. The system provides braking in the event of a complete hydraulic failure.

OVERLOAD POLICY

Safety is an integral part of maintaining maximum productivity in the extraction of minerals. The Caterpillar 10/10/20 overload policy ensures that the steering and braking systems have sufficient performance even with a 20 percent overload.

OTHER SAFETY FEATURES

• Antiskid surfaces

• Orange three-point restraint 76 mm wide (3 inches)

• Wide angle mirrors

• Raised Body Indicator

• Double-layered cables

• Fencing

• Reverse neutralizer when reset

• Low sound level in the cabin

INSULATING BOX

The blocking blocking block installed on the front bumper includes an engine switch, a battery lock, a starter lock, and a gear lock.

FEATURES OF SUSTAINABLE DEVELOPMENT

The 793F dump truck offers continuous filtering of the rear axle, longer life filters and extended maintenance intervals that help reduce the amount of waste introduced into the environment.

ENGINES WITH MODERN TECHNOLOGY

Advanced technology engines reduce emissions to the environment while maintaining fuel efficiency.

EXTENDED SURFACE TECHNOLOGY (AST)

Advanced surface treatment technology (AST) replaces hard chrome coatings on some steel parts, including suspension rods and a lifting cylinder. This technology improves wear resistance and reduces repair time. Chromium was excluded to reduce the environmental impact.

FUEL EFFICIENCY

The engine provides additional deceleration, working against compression on slopes. When braking, the ECM engine does not inject fuel into the cylinders for exceptional fuel economy.

 

 

FINAL DRIVES

TRANSMISSION

SUSPENSION

BRAKES

WEIGHT DISTRIBUTIONS - APPROXIMATE

SERVICE REFILL CAPACITIES

STEERING

BODY HOISTS

CAPACITY - MSD II - 100% FILL FACTOR

ENGINE

OPERATING SPECIFICATIONS

ROPS

SOUND

WEIGHTS - APPROXIMATE