Caterpillar COLD PLANER PM-200 - catalog of spare parts
The PM200 combines enhanced production capabilities, optimized performance and simplified service to complete tough milling applications with productive results. The C18 engine operates at full rated full power (SAE J1995) 429 kW (575 hp) at 1900 rpm. The combination of high displacement and high torque allows the PM200 to achieve maximum performance. The engine power curve is optimized for milling operations, providing optimum power while maintaining maximum engine efficiency. High cylinder pressures combined with tightly controlled tolerances contribute to extremely efficient fuel combustion, reduce emissions and reduce emissions.
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MECHANICALLY USED ELECTRONICALLY CONTROLLED BLOCK INJECTOR (MEUI)
The MEUI fuel system is a unique system that combines the technical progress of an electronic control system with the simplicity of direct mechanical fuel injection. The MEUI system has an excellent ability to control injection pressure over the entire range of engine operating speeds. These features allow the C18 to fully control the injection time, duration and pressure.
EXACT DELIVERY OF FUEL FUEL
The temperatures of the combustion chamber are reduced due to the precise formation of the combustion cycle, which leads to a reduction in emissions and optimization of fuel combustion; translating into more work for your fuel cost.
CYLINDER BLOCK C18
The cylinder block is a solid block of gray cast iron with ribbed stiffening ribs and heavy bearing bulkheads for rigidity and strength when turning the crankshaft. This new design supports higher engine compression ratios and increases its power density. Due to the round and round point connections, the loss of engine oil and fluids is reduced.
SERVICE, SERVICE AND REPAIR
Simpler maintenance, maintenance and repair is achieved by monitoring key functions and recording critical indicators. Enhanced electronic diagnostic capabilities are possible using Cat Electronic Technician.
Turbocharger and air-air cooling (ATAAC)
High power with increased response time is provided while maintaining low exhaust gas temperatures for long hours of continuous operation.
AIR COOLING
Post-cooling air-to-air reduces the intake air temperature and, in combination with tight tolerances of the combustion chamber components, maximizes fuel efficiency and minimizes emissions. The new turbocharger, a unique cross-flow head design, a single front-end cam and a more efficient intake manifold provide a significant improvement in air flow, maximizing efficiency and reducing emissions.
ADEM ™ A4 ELECTRONIC CONTROL MODULE
The module controls fuel delivery, valve timing and air flow to maximize performance per liter (gallon) of fuel used. The control module provides flexible fuel mapping, allowing the engine to respond quickly to changing application needs. It monitors the state of the engine and the car, while at the same time maintaining the engine with maximum efficiency.
PROPEL PUMP
Balanced flow to dual displacement engines on each track provides excellent traction on all surfaces.
LOAD CONTROL SYSTEM (ANTISTALL)
An electronically controlled system selects engine speed for maximum performance. Three load control options can be selected. HIGH for light cuts, MED for medium and LOW for hard cuts.
TWO SPEEDS
The machine works with maximum torque over the entire range of milling speeds or with a higher moving speed to move around the work site.
POSITIVE TRAFFIC MANAGEMENT
Equal flow of hydraulic oil to each drive motor increases tractive effort in difficult cutting conditions. Positive traction control is activated from the operator’s console.
CAT-Wet Coupler
The most efficient and reliable system for delivering rotor power to asphalt. The rotor clutch system has a separate oil pan, pump, filter, clutch control valve and oil cooler to ensure constant cooling and lubrication.
Two cutting speeds
The upper and lower pulleys are easily interchangeable for maximum torque with the toughest materials and different material size requirements.
TWO FORMS OF HIGH STRENGTH BELTS
High-strength belts effectively control the rotor, ensuring a long service life.
ADJUSTING AUTOMATIC BELT VOLTAGE
The automatic belt tensioner with a hydraulic drive prevents the rotor drive belt from slipping and reduces maintenance.
STANDARD ROTOR
The standard rotor provides maximum versatility and maneuverability, ideal for urban applications. 178 point cutting tools. The cutting width is 2010 mm (79 inches). The maximum cutting depth is 320 mm (12.6 inches).
OPTIONAL CUTTER ROTORS
Additional thin-cutting rotors are designed to eliminate wear, improve grip or surface irregularities. Available with 6 mm (0.24 ") or 8 mm (0.31") distance between tools, depending on the application. The cutting width is 2010 mm (79 inches). The cutting depth ranges from 50 mm (1.97 inches) to 80 mm (3.15 inches).
178 TOOLS WITH CLOSED CARBIDES
The tools are mounted in robust, quick-detachable, patented three-part tool holders and arranged as a three-layer rolling for maximum breakout force. Conical quick-disconnect conical tool holders ensure tightness at the base of the holder.
BIG REPLACEABLE CARBIDE LOAD LAMPS
The loading blades effectively move the ground material onto the assembly conveyor, which results in increased productivity and less wear inside the rotor chamber and cutting tools.
OPTIMAL TOOL SPACE
Placing a tool with three trees at the ends of the rotor provides an optimal distance between the tools for cleaning loose material and reduces the wear of the rotor when maneuvering in the section.
OPTIMAL SIZE AND GRADE OF MATERIAL
A hydraulic anti-slab device prevents overlap of the pavement, protects the collector conveyor and provides an optimal discharge opening to the rotor chamber.
OPENING OF A BIG DISTRIBUTION
The rotary chamber is quickly cleaned to increase productivity.
MAXIMUM EFFICIENCY
The width of the collector conveyor is 800 mm (31.5 ") and is driven by a high torque hydraulic motor for maximum efficiency.
VARIABLE SPEED TAPE
The adjustable conveyor belt speed controls the loading of crushed materials according to the type and amount of material.
OPTIMAL REDUCTION OF DUST
A standard water spray lubricates and controls dust on the collecting belt. Water spray nozzles are easily available for inspection and replacement without the need for tools.
HYDRAULIC FOLDING CONVEYOR
Transportation of the machine is facilitated by a hydraulically folding conveyor, which reduces the size of the machine.
UPPER CONVEYOR WIDTH
The width of the upper conveyor is 800 mm (31.5 "), and the height adjustment of the front loading conveyor is hydraulically adjustable, and the two cylinders provide 48 degrees to the left and right.
SEAMLESS BELT
The high spikeless belt provides long life and better control of small particles.
VARIABLE SPEED TAPE
The adjustable speed of the front loading conveyor belt controls the loading of crushed materials according to the type and amount of material.
DOUBLE WATER SPRAYING SYSTEM (OPTIONAL)
Provides additional spraying of water for cooling and lubrication for cutting tools and dust control under more severe cutting conditions. The system includes a water pump and additional spray nozzles.
DOUBLE MANAGEMENT
Clear control and layout of instruments designed for ease of use. All sensors and displays are clearly visible even in direct sunlight.
COMPUTER MONITORING SYSTEM (CMS)
The system constantly monitors the pressure in the system and the state of the engine with multiple modes of operation. Alerts the operator when a problem occurs with three levels of event information.
HYDRAULIC PERFORMANCE HANGING (OPTIONAL)
A full canopy with two side retractable wings and front and rear windshields provides optimum comfort and protection for the operator. The canopy can be hydraulically lowered for transportation.
OPTIMAL NIGHT LIGHTING
The working area is effectively illuminated using a set of quick-release fixtures conveniently stored in one of the compartments of the machine.
CONTACT OR Non-Contact Sensors
Sensors that can be located on each side are easily positioned and provide constant accuracy. The cross slope sensor enhances the versatility of the system.
CONTACT WIRE SENSORS
The sensor measures the movement of the side plate, which allows the entire length of the side plate to become an averaging device for extremely accurate slope compliance.
REMOTE CONTROL UNITS
Allows manual or automatic control from the operator station or from ground level. Permanent readings of the rotor depth and cross slope are clearly visible in direct sunlight or in low light.
SOUND MIDDLE SYSTEM
This system has three non-contact level sensors or a combination of one contact and two non-contact sensors that are mounted on the side of the machine. Allows the entire length of the machine to become an averaging device.
FOUR STEERING REGIME
The steering provides four steering modes for maneuvering in confined spaces: only the front turn, the crab turn, coordinated turn, and only the back turn.
HEAVY CUTTING RADIUS
A cutting radius of 2.0 m (6 feet 5 inches) allows precise milling in narrow city streets and dead ends.
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Polyurethane Tracks
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Polyurethane support tracks provide good grip and increased wear resistance when the support tracks are torn off.
EXCELLENT VISIBILITY FOR PARTY BOXES OF BOXES
Excellent visibility improves performance and allows the operator to precisely place the rotor on the gutter pallets or when working near obstacles.
DOUBLE LEVERS PROPEL
Stepless speed of the machine for fast movement on the working platform.
DOOR WITH HYDRAULIC ROTOR
The service door opens wide for easy access to the rotor for inspection and maintenance of the tool.
ELECTRONIC CONTROL MODULE (ECM)
Machine systems are monitored, providing self-diagnosis for the operator or maintenance staff.
THIRD WARNING LEVEL
The operator is warned about the conditions on the machine that require attention. Encourages repair before serious malfunction. The first level - the operator can continue to work, but the system requires attention in the near future. Level two - the operator must change the operation of the machine or perform the necessary system maintenance as soon as possible. Level three - represents the most serious condition, and the machine should be immediately stopped in a safe way.
VISUAL INDICATORS
Visual indicators make it easy to check the water level in the tank and the oil level in the tank.
QUICK CONNECTING HYDRAULIC TEST PORTS
The quick connect feature simplifies system diagnostics.
ENVIRONMENTAL DRAINS
Ecological effluents are an ecological method for draining fluids. They are included in the radiator, engine oil pan, hydraulic and fuel tank.
S • O • S PORTS
Scheduled oil sampling ports ensure easy collection of hydraulic fluid.
SAFE ROUTE
Polyethylene gasket blocks provide a reliable gasket to reduce friction and increase the service life of hoses.
SAFE BATTERIES FOR MAINTENANCE
Batteries installed in the back of the machine. Batteries are specially designed for maximum power turning and protection from vibration.
COOLING PACKAGE
The cooling pack is a single flat design connected in series for easy access for cleaning and maintenance. Modular folded cooling system provides more efficient cooling of individual systems and facilitates routine cleaning.
DRIVE DRIVE SYSTEM
In a non-working engine or in a non-working auxiliary hydraulic system, full operational control of the main functions of the machine for auxiliary movement of the machine for maintenance and repair is easily available.
WEIGHTS
Operating Weight - With Full Water Tank |
66359.0 lb |
Operating Weight - With Full Water Tank on Front Tracks |
34392.0 lb |
Operating Weight - With Full Water Tank on Rear Tracks |
31967.0 lb |
Shipping Weight - With Empty Water Tank |
61740.0 lb |
Shipping Weight - With Empty Water Tank on Front Tracks |
27895.0 lb |
Shipping Weight - With Empty Water Tank on Rear Tracks |
33845.0 lb |
OPERATING SPECIFICATIONS
Inside Turn Radius |
6.42 ft |
Maximum Travel Speed |
3.6 mile/h |
Operating Speed |
125.0 ft/min |
ENGINE
Engine Model |
C18 with ACERT |
Gross Power |
575.0 HP |
DIMENSIONS
Operating Length - Conveyor Up |
45.58 ft |
Operating Width |
9.0 ft |
Maximum Operating Height |
12.58 ft |
Minimum Operating Height |
10.5 ft |
Maximum Truck Clearance |
15.0 ft |
Shipping Length - Base Machine |
24.5 ft |
Shipping Maximum Height |
10.25 ft |
Shipping Width |
8.17 ft |
Shipping Length - With Conveyor Folded |
37.25 ft |
ROTOR ASSEMBLY
Cutting Width |
79.0 in |
Maximum Cutting Depth |
12.6 in |
Number of Cutting Tools |
178 |
CONVEYOR SYSTEM
Collecting Conveyor Speed |
985.0 ft/min |
Collecting Conveyor Width |
31.5 in |
Discharge Conveyor Width |
31.5 in |
Discharge Conveyor Maximum Speed |
985.0 ft/min |
Discharge Conveyor Swing - From Center |
48.0 ° |
SERVICE REFILL CAPACITIES
Fuel Tank Capacity |
290.0 gal (US) |
Water Spray System |
925.0 gal (US) |
Dimensions
Conveyor System
Discharge Conveyor Width 31.5in
Dimensions
Shipping Width 8.17ft in
Specifications
Engine
Gross Power 575hp
Engine Model C18 with ACERT
Rotary Cutter
Cutting Width 79ft in
Weights
Operating Weight - With Full Water Tank 66359lb
Shipping Weight - With Empty Water Tank 61740lb
Operating Weight - With Full Water Tank on Front Tracks 34392lb
Operating Weight - With Full Water Tank on Rear Tracks 31967lb
Shipping Weight - With Empty Water Tank on Front Tracks 27895lb
Shipping Weight - With Empty Water Tank on Rear Tracks 33845lb
Conveyor System
Collecting Conveyor Width 31.5in
Discharge Conveyor Width 31.5in
Collecting Conveyor Speed 985 ft/min
Discharge Conveyor Maximum Speed 985 ft/min
Discharge Conveyor Swing - From Center 48degrees
Dimensions
Operating Width 9ft in
Shipping Width 8.2ft in
Maximum Operating Height 12.6ft in
Minimum Operating Height 10.5ft in
Shipping Length - Base Machine 24.5ft in
Shipping Maximum Height 10.3ft in
Shipping Length - With Conveyor Folded 37.3ft in
Operating Length - Conveyor Up 45.6ft in
Maximum Truck Clearance 15ft in
Operating Specifications
Maximum Travel Speed 3.6mph
Inside Turn Radius 6.5ft in
Operating Speed 125 ft/min
Service Refill Capacities
Fuel Tank Capacity 290gal
Water Spray System 925gal
Rotor Assembly
Maximum Cutting Depth 12.6in
Number of Cutting Tools 178