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Caterpillar COLD PLANER PM-200 - catalog of spare parts

 

The PM200 combines enhanced production capabilities, optimized performance and simplified service to complete tough milling applications with productive results. The C18 engine operates at full rated full power (SAE J1995) 429 kW (575 hp) at 1900 rpm. The combination of high displacement and high torque allows the PM200 to achieve maximum performance. The engine power curve is optimized for milling operations, providing optimum power while maintaining maximum engine efficiency. High cylinder pressures combined with tightly controlled tolerances contribute to extremely efficient fuel combustion, reduce emissions and reduce emissions.

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4P4279 Nut Jam Caterpillar View
8T9527 Oring Caterpillar View
6V0128 Seal Connector Caterpillar View
6V1197 Oring Caterpillar View
6V1322 Bolt Caterpillar View
6V3250 Oring Caterpillar View
6V3251 Oring Caterpillar View
6V3677 Dowel Caterpillar View
6V3683 Oring Caterpillar View
6V3830 Oring Caterpillar View
6V4429 Track Bolt Caterpillar View
6V5048 Oring Caterpillar View
6V5049 Oring Caterpillar View
6V5065 Oring Caterpillar View
6V5100 Oring Caterpillar View
6V5141 Oring Caterpillar View
6V5266 Oring Caterpillar View
6V8188 Track Nut Caterpillar View
6V8400 ORFS Oring Caterpillar View
6V8490 Hex Head Bolts, Phosphate and Oil Coated Caterpillar View
6V9027 Oring Caterpillar View
6V9839 Cat Tee Adapter Caterpillar View
7V6571 Grommet Caterpillar View
1W6448 Dowel Caterpillar View
7X0562 Washer Hard Caterpillar View
7X2501 Hex Head Bolts, Zinc Plated Caterpillar View
7X2544 Hex Head Bolts, Zinc Flake Caterpillar View
7X3373 Bolt Caterpillar View
7X7731 Plug Pipe Caterpillar View
1P0436 Gasket Caterpillar View
1P7346 Washer Hard Caterpillar View
2P1974 Studs Taper Lock Caterpillar View
2P2772 Cover Caterpillar View
2P3205 Bolt Washer Head Caterpillar View
2P4304 Studs Taper Lock Caterpillar View
3P0650 Oring Caterpillar View
3P1155 Oring Caterpillar View
3P1323 Bolt Bearing Cap Caterpillar View
3P1932 Adapter Caterpillar View
2W3815 Cylinder Liner Seat Insert Caterpillar View
2W6225 Cap As Oil Filler Caterpillar View
4W1478 Seal Gp Exhaust Caterpillar View
4W5698 Crankshaft Main Bearing Caterpillar View
4W5699 Crankshaft Main Bearing Caterpillar View
4W5700 Crankshaft Main Bearing Caterpillar View
4W5701 Crankshaft Main Bearing Caterpillar View
4W9890 Cover Caterpillar View
7W1890 Elbow Caterpillar View
7W2297 Turbocharger Compressor Clamp Caterpillar View
7W5499 Elbow Caterpillar View
4P0519 Adapter As Drain Caterpillar View
4P2383 Adapter Caterpillar View
4P3977 Gasket Cylinder Head Caterpillar View
4P4278 Screw Unit Inj Adjustment Caterpillar View
1503136 Cover As Valve Mechanism Caterpillar View
8T5409 Stud Taperlock Caterpillar View
7Y0623 Locknut Caterpillar View
4P9131 Support Bell Caterpillar View
4N9330 Clamp Caterpillar View
1013125 Gasket Caterpillar View

MECHANICALLY USED ELECTRONICALLY CONTROLLED BLOCK INJECTOR (MEUI)

The MEUI fuel system is a unique system that combines the technical progress of an electronic control system with the simplicity of direct mechanical fuel injection. The MEUI system has an excellent ability to control injection pressure over the entire range of engine operating speeds. These features allow the C18 to fully control the injection time, duration and pressure.

EXACT DELIVERY OF FUEL FUEL

The temperatures of the combustion chamber are reduced due to the precise formation of the combustion cycle, which leads to a reduction in emissions and optimization of fuel combustion; translating into more work for your fuel cost.

CYLINDER BLOCK C18

The cylinder block is a solid block of gray cast iron with ribbed stiffening ribs and heavy bearing bulkheads for rigidity and strength when turning the crankshaft. This new design supports higher engine compression ratios and increases its power density. Due to the round and round point connections, the loss of engine oil and fluids is reduced.

SERVICE, SERVICE AND REPAIR

Simpler maintenance, maintenance and repair is achieved by monitoring key functions and recording critical indicators. Enhanced electronic diagnostic capabilities are possible using Cat Electronic Technician.

Turbocharger and air-air cooling (ATAAC)

High power with increased response time is provided while maintaining low exhaust gas temperatures for long hours of continuous operation.

AIR COOLING

Post-cooling air-to-air reduces the intake air temperature and, in combination with tight tolerances of the combustion chamber components, maximizes fuel efficiency and minimizes emissions. The new turbocharger, a unique cross-flow head design, a single front-end cam and a more efficient intake manifold provide a significant improvement in air flow, maximizing efficiency and reducing emissions.

ADEM ™ A4 ELECTRONIC CONTROL MODULE

The module controls fuel delivery, valve timing and air flow to maximize performance per liter (gallon) of fuel used. The control module provides flexible fuel mapping, allowing the engine to respond quickly to changing application needs. It monitors the state of the engine and the car, while at the same time maintaining the engine with maximum efficiency.

 

PROPEL PUMP

Balanced flow to dual displacement engines on each track provides excellent traction on all surfaces.

LOAD CONTROL SYSTEM (ANTISTALL)

An electronically controlled system selects engine speed for maximum performance. Three load control options can be selected. HIGH for light cuts, MED for medium and LOW for hard cuts.

TWO SPEEDS

The machine works with maximum torque over the entire range of milling speeds or with a higher moving speed to move around the work site.

POSITIVE TRAFFIC MANAGEMENT

Equal flow of hydraulic oil to each drive motor increases tractive effort in difficult cutting conditions. Positive traction control is activated from the operator’s console.

CAT-Wet Coupler

The most efficient and reliable system for delivering rotor power to asphalt. The rotor clutch system has a separate oil pan, pump, filter, clutch control valve and oil cooler to ensure constant cooling and lubrication.

Two cutting speeds

The upper and lower pulleys are easily interchangeable for maximum torque with the toughest materials and different material size requirements.

TWO FORMS OF HIGH STRENGTH BELTS

High-strength belts effectively control the rotor, ensuring a long service life.

ADJUSTING AUTOMATIC BELT VOLTAGE

The automatic belt tensioner with a hydraulic drive prevents the rotor drive belt from slipping and reduces maintenance.

STANDARD ROTOR

The standard rotor provides maximum versatility and maneuverability, ideal for urban applications. 178 point cutting tools. The cutting width is 2010 mm (79 inches). The maximum cutting depth is 320 mm (12.6 inches).

OPTIONAL CUTTER ROTORS

Additional thin-cutting rotors are designed to eliminate wear, improve grip or surface irregularities. Available with 6 mm (0.24 ") or 8 mm (0.31") distance between tools, depending on the application. The cutting width is 2010 mm (79 inches). The cutting depth ranges from 50 mm (1.97 inches) to 80 mm (3.15 inches).

178 TOOLS WITH CLOSED CARBIDES

The tools are mounted in robust, quick-detachable, patented three-part tool holders and arranged as a three-layer rolling for maximum breakout force. Conical quick-disconnect conical tool holders ensure tightness at the base of the holder.

BIG REPLACEABLE CARBIDE LOAD LAMPS

The loading blades effectively move the ground material onto the assembly conveyor, which results in increased productivity and less wear inside the rotor chamber and cutting tools.

OPTIMAL TOOL SPACE

Placing a tool with three trees at the ends of the rotor provides an optimal distance between the tools for cleaning loose material and reduces the wear of the rotor when maneuvering in the section.

OPTIMAL SIZE AND GRADE OF MATERIAL

A hydraulic anti-slab device prevents overlap of the pavement, protects the collector conveyor and provides an optimal discharge opening to the rotor chamber.

OPENING OF A BIG DISTRIBUTION

The rotary chamber is quickly cleaned to increase productivity.

MAXIMUM EFFICIENCY

The width of the collector conveyor is 800 mm (31.5 ") and is driven by a high torque hydraulic motor for maximum efficiency.

VARIABLE SPEED TAPE

The adjustable conveyor belt speed controls the loading of crushed materials according to the type and amount of material.

OPTIMAL REDUCTION OF DUST

A standard water spray lubricates and controls dust on the collecting belt. Water spray nozzles are easily available for inspection and replacement without the need for tools.

HYDRAULIC FOLDING CONVEYOR

Transportation of the machine is facilitated by a hydraulically folding conveyor, which reduces the size of the machine.

UPPER CONVEYOR WIDTH

The width of the upper conveyor is 800 mm (31.5 "), and the height adjustment of the front loading conveyor is hydraulically adjustable, and the two cylinders provide 48 degrees to the left and right.

SEAMLESS BELT

The high spikeless belt provides long life and better control of small particles.

VARIABLE SPEED TAPE

The adjustable speed of the front loading conveyor belt controls the loading of crushed materials according to the type and amount of material.

DOUBLE WATER SPRAYING SYSTEM (OPTIONAL)

Provides additional spraying of water for cooling and lubrication for cutting tools and dust control under more severe cutting conditions. The system includes a water pump and additional spray nozzles.

DOUBLE MANAGEMENT

Clear control and layout of instruments designed for ease of use. All sensors and displays are clearly visible even in direct sunlight.

COMPUTER MONITORING SYSTEM (CMS)

The system constantly monitors the pressure in the system and the state of the engine with multiple modes of operation. Alerts the operator when a problem occurs with three levels of event information.

HYDRAULIC PERFORMANCE HANGING (OPTIONAL)

A full canopy with two side retractable wings and front and rear windshields provides optimum comfort and protection for the operator. The canopy can be hydraulically lowered for transportation.

OPTIMAL NIGHT LIGHTING

The working area is effectively illuminated using a set of quick-release fixtures conveniently stored in one of the compartments of the machine.

CONTACT OR Non-Contact Sensors

Sensors that can be located on each side are easily positioned and provide constant accuracy. The cross slope sensor enhances the versatility of the system.

CONTACT WIRE SENSORS

The sensor measures the movement of the side plate, which allows the entire length of the side plate to become an averaging device for extremely accurate slope compliance.

REMOTE CONTROL UNITS

Allows manual or automatic control from the operator station or from ground level. Permanent readings of the rotor depth and cross slope are clearly visible in direct sunlight or in low light.

SOUND MIDDLE SYSTEM

This system has three non-contact level sensors or a combination of one contact and two non-contact sensors that are mounted on the side of the machine. Allows the entire length of the machine to become an averaging device.

FOUR STEERING REGIME

The steering provides four steering modes for maneuvering in confined spaces: only the front turn, the crab turn, coordinated turn, and only the back turn.

HEAVY CUTTING RADIUS

A cutting radius of 2.0 m (6 feet 5 inches) allows precise milling in narrow city streets and dead ends.

  • Polyurethane Tracks

  • Polyurethane support tracks provide good grip and increased wear resistance when the support tracks are torn off.

EXCELLENT VISIBILITY FOR PARTY BOXES OF BOXES

Excellent visibility improves performance and allows the operator to precisely place the rotor on the gutter pallets or when working near obstacles.

DOUBLE LEVERS PROPEL

Stepless speed of the machine for fast movement on the working platform.

 

DOOR WITH HYDRAULIC ROTOR

The service door opens wide for easy access to the rotor for inspection and maintenance of the tool.

ELECTRONIC CONTROL MODULE (ECM)

Machine systems are monitored, providing self-diagnosis for the operator or maintenance staff.

THIRD WARNING LEVEL

The operator is warned about the conditions on the machine that require attention. Encourages repair before serious malfunction. The first level - the operator can continue to work, but the system requires attention in the near future. Level two - the operator must change the operation of the machine or perform the necessary system maintenance as soon as possible. Level three - represents the most serious condition, and the machine should be immediately stopped in a safe way.

VISUAL INDICATORS

Visual indicators make it easy to check the water level in the tank and the oil level in the tank.

QUICK CONNECTING HYDRAULIC TEST PORTS

The quick connect feature simplifies system diagnostics.

ENVIRONMENTAL DRAINS

Ecological effluents are an ecological method for draining fluids. They are included in the radiator, engine oil pan, hydraulic and fuel tank.

S • O • S PORTS

Scheduled oil sampling ports ensure easy collection of hydraulic fluid.

SAFE ROUTE

Polyethylene gasket blocks provide a reliable gasket to reduce friction and increase the service life of hoses.

SAFE BATTERIES FOR MAINTENANCE

Batteries installed in the back of the machine. Batteries are specially designed for maximum power turning and protection from vibration.

COOLING PACKAGE

The cooling pack is a single flat design connected in series for easy access for cleaning and maintenance. Modular folded cooling system provides more efficient cooling of individual systems and facilitates routine cleaning.

DRIVE DRIVE SYSTEM

 

In a non-working engine or in a non-working auxiliary hydraulic system, full operational control of the main functions of the machine for auxiliary movement of the machine for maintenance and repair is easily available.

 

WEIGHTS

Operating Weight - With Full Water Tank

66359.0 lb

Operating Weight - With Full Water Tank on Front Tracks

34392.0 lb

Operating Weight - With Full Water Tank on Rear Tracks

31967.0 lb

Shipping Weight - With Empty Water Tank

61740.0 lb

Shipping Weight - With Empty Water Tank on Front Tracks

27895.0 lb

Shipping Weight - With Empty Water Tank on Rear Tracks

33845.0 lb

OPERATING SPECIFICATIONS

Inside Turn Radius

6.42 ft

Maximum Travel Speed

3.6 mile/h

Operating Speed

125.0 ft/min

ENGINE

Engine Model

C18 with ACERT

Gross Power

575.0 HP

DIMENSIONS

Operating Length - Conveyor Up

45.58 ft

Operating Width

9.0 ft

Maximum Operating Height

12.58 ft

Minimum Operating Height

10.5 ft

Maximum Truck Clearance

15.0 ft

Shipping Length - Base Machine

24.5 ft

Shipping Maximum Height

10.25 ft

Shipping Width

8.17 ft

Shipping Length - With Conveyor Folded

37.25 ft

ROTOR ASSEMBLY

Cutting Width

79.0 in

Maximum Cutting Depth

12.6 in

Number of Cutting Tools

178

CONVEYOR SYSTEM

Collecting Conveyor Speed

985.0 ft/min

Collecting Conveyor Width

31.5 in

Discharge Conveyor Width

31.5 in

Discharge Conveyor Maximum Speed

985.0 ft/min

Discharge Conveyor Swing - From Center

48.0 °

SERVICE REFILL CAPACITIES

 

Fuel Tank Capacity

290.0 gal (US)

Water Spray System

925.0 gal (US)

 

Dimensions

Conveyor System

Discharge Conveyor Width 31.5in

Dimensions

Shipping Width 8.17ft in

Specifications

Engine

Gross Power 575hp

Engine Model C18 with ACERT

Rotary Cutter

Cutting Width 79ft in

Weights

Operating Weight - With Full Water Tank 66359lb

Shipping Weight - With Empty Water Tank 61740lb

Operating Weight - With Full Water Tank on Front Tracks 34392lb

Operating Weight - With Full Water Tank on Rear Tracks 31967lb

Shipping Weight - With Empty Water Tank on Front Tracks 27895lb

Shipping Weight - With Empty Water Tank on Rear Tracks 33845lb

Conveyor System

Collecting Conveyor Width 31.5in

Discharge Conveyor Width 31.5in

Collecting Conveyor Speed 985 ft/min

Discharge Conveyor Maximum Speed 985 ft/min

Discharge Conveyor Swing - From Center 48degrees

Dimensions

Operating Width 9ft in

Shipping Width 8.2ft in

Maximum Operating Height 12.6ft in

Minimum Operating Height 10.5ft in

Shipping Length - Base Machine 24.5ft in

Shipping Maximum Height 10.3ft in

Shipping Length - With Conveyor Folded 37.3ft in

Operating Length - Conveyor Up 45.6ft in

Maximum Truck Clearance 15ft in

Operating Specifications

Maximum Travel Speed           3.6mph

Inside Turn Radius      6.5ft in

Operating Speed   125 ft/min

Service Refill Capacities

Fuel Tank Capacity    290gal

Water Spray System       925gal

Rotor Assembly

Maximum Cutting Depth    12.6in

Number of Cutting Tools    178